scaffold disc

Scaffold Disc - High-Strength Ringlock Scaffolding Component

Shandong Xingrui Building Materials Co., Ltd. manufactures precision-engineered scaffold discs using Q235 premium structural steel, serving as the core connecting ring in ringlock scaffolding systems. Our product features 10mm thick stamped construction with precision-punched connection holes—6 holes for 48mm series and 8 holes for 60mm series—achieving hardness levels that ensure superior wear resistance. Welded firmly onto vertical standards at regulated intervals, each disc accommodates 14mm diameter wedge bolts through hot-dip galvanized surfaces meeting ISO 1461 standards with 60-80 micron coating thickness. Manufactured across our 40,000 square meter standardized workshops using 12 welding robots and automated cold roll forming equipment, these discs support load capacities up to 30kN per connection point while maintaining dimensional accuracy verified through GO/NO-GO gauges.

Technical Specifications

Why Choose Our Scaffold Disc

Superior Material Strength

You receive components manufactured from Q235 structural carbon steel with tensile strength exceeding 450 MPa. Our material undergoes spectrometer chemical analysis to verify carbon and manganese content before production. This ensures your scaffolding maintains structural integrity under extreme mechanical stress, even in high-vibration construction environments.

The stamping process from 10mm thick steel plates eliminates weak points. Your projects benefit from discs that resist deformation after repeated assembly and disassembly cycles.

Advanced Welding Technology

Our 12 welding robots are capable of autonomous CO2 gas-shielded welding, producing consistent beads free of porosity, undercut or slag inclusions. All welds are Ultrasonic and Magnetic Particle Inspected to assure the disc to standard connection will withstand rated shear stress. You obtain connection locations that avoid the potential of coupler sliding typical with classic tube and clamp systems.

Multi-System Compatibility

The dual-configuration design meets your different project needs. The 6-hole is ideal for 48mm series scaffolding, while the 8-hole variant is made for 60mm series systems. This flexibility will reduce your inventory complexity and allow you to standardise on one reliable component for multiple types of scaffolding.

Long-Lasting Protection

Hot-dip galvanization applied in our dedicated electrostatic spraying workshop delivers 60-80 micron zinc coating thickness. You gain rust and wear resistance suitable for harsh environments including coastal construction sites and petrochemical facilities. Salt spray testing validates corrosion-resistant properties, ensuring your equipment investment lasts 15-20 years in standard C3 environments.

Quality Control Process

Our 180 professional technicians implement full-process quality control across multiple inspection stages. Dimensional accuracy verification uses precision GO/NO-GO gauges to ensure wedge pins fit perfectly into connection holes without play. This eliminates loose joints that compromise structural stability.

Destructive tensile testing confirms each batch meets the 30kN load capacity specification. Real-time tracking systems document raw material origins through finished product delivery, providing complete traceability for your quality audits. Our ISO 9001 and ISO 14001 certified management systems guarantee consistent performance across every production run.

Application Scenarios

Infrastructure Projects

Your bridge construction and heavy-duty shoring applications require reliable vertical load transfer during concrete pouring. The scaffold disc's fixed connection points maintain structural geometry under sustained pressure, reducing assembly time by up to 50% compared to legacy methods.

Industrial Maintenance

Petrochemical refineries and manufacturing facilities benefit from the 6-hole and 8-hole configurations that allow flexible angling around irregular equipment shapes. The compact design fits restricted spaces while maintaining high load-bearing capacity essential for platform stability.

Marine Environments

Dockside repairs and shipbuilding operations demand components that withstand high-salinity air exposure. The galvanized surface protection and precision-engineered connection system ensure your scaffolding remains structurally sound throughout extended marine projects.

Packaging and Delivery

Standard packaging utilizes steel pallets with protective wrapping to prevent surface damage during international shipping. Our Rizhao location provides direct access to international seaport facilities, enabling efficient container loading and reduced lead times. Large-volume orders benefit from our 79,800 square meter factory capacity and streamlined export documentation processes

FAQ

Q: What makes your product more durable than standard connectors?

A: Our 10mm stamped construction and automatic welding process eliminate common failure points. The hot-dip galvanized coating provides superior rust protection compared to painted alternatives.

Q: Can these discs accommodate custom scaffolding configurations?

A: Yes. The dual-hole configuration (6 and 8 holes) supports both orthogonal and diagonal connections, enabling you to build complex geometries required by irregular site conditions.

Q: How do you ensure consistent quality across large orders?

A: Our 6 automatic welding lines and complete quality traceability system track every component from raw steel through final inspection. Batch testing documents confirm specifications before shipment.

Q: What certification documentation do you provide?

A: Each order includes ISO 9001 and ISO 14001 certificates, material test reports, dimensional inspection records, and EN 12810 compliance documentation for your project requirements.

Q: Do you offer sample testing before bulk orders?

A: We provide samples with full technical specifications and test data. Your engineering team can verify compatibility and performance before committing to production quantities.

Contact Us

Ready to enhance your scaffolding system reliability with scaffold disc? Our technical team provides specification guidance and custom solutions tailored to your project requirements. Contact us at sdxingruiqp@126.com for samples, technical datasheets, and volume pricing. Let's build safer structures together.